Plastic Recycling And Granulation Production Line
Automatic Hat Brim Production Line
A fully automated, high-efficiency manufacturing system designed for seamless production of hat brims. This integrated line combines precision cutting, molding, and finishing technologies to ensure consistent quality and rapid output. Features include AI-driven quality control, adjustable molds for diverse designs (e.g., curved or flat brims), and compatibility with materials like felt, polyester, and recycled fabrics. Ideal for textile manufacturers and hat producers, it reduces labor costs by 60% and boosts production capacity by up to 500 units/hour. Energy-efficient and IoT-enabled for real-time monitoring, ensuring minimal waste and maximum scalability.
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一、 Product technology configuration
一.Description | |
电力条件Electric condition | 380V/3P/50HZ |
控制电压Control voltage | 220V,50HZ,24V |
适用物料Material | PE破碎料 PE crushed material |
板材最大宽度The sheet max.width | 600mm |
板材厚度范围The sheet thickness range | 1.0—3.0mm |
板片用途Use of the sheet | 帽舌板 Visor plate |
挤出产量Output of extruder | 24小时8万片左右(成品) |
装机容量Total power | 约100KW About 100KW |
耗水量Water consumption | 约50KG/H About 50KG/H |
二.主要设备组成Main equipment composition
生产线： | ||
1 | SJ75/33单螺杆挤出机 SJ75/33 single screw extruder | 1 台 1 set |
2 | 换网器screen exchanger | 1 台 1 set |
3 | 模具Mould | 1 台 1 set |
4 | 三辊压光机Three-roller calender | 1 台 1 set |
5 | 加强型水辊温控制器 Reinforced water roll temperature controller | 1 套 1 set(series) |
6 | 切边装置Cutting sides device | 1 套 1 set(series) |
7 | 1 套 1 set(series) | |
8 | 牵引凹凸辊Traction bump roller | 2 组 2 sets |
9 | 平辊牵引Flat roll traction | 1 套 1 set(series) |
10 | 自动冲床Auto punching machine | 2 台2 sets |
11 | 收卷(边料)Winding machine (wasted material) | 2 台2 sets |
12 | 电气控制系统Electric control system | 1 套(ABB变频器) 1 set(ABB frequency converter) |
13 | 随机备件Spare parts | 1 套（工具） 1 set（tool） |
生产线价格： | ||
辅助设备： | ||
1 | 干燥拌料机Dryer mixer machine | 1 台 1 set |
2 | SWP360破碎机SWP360 crusher | 1 台 1set |
A fully integrated, AI-driven manufacturing system engineered for high-speed, precision production of hat brims across diverse styles (flat, curved, custom shapes). Combines advanced material handling, laser cutting, heat molding, and AI quality control to deliver flawless output with minimal human intervention.
Core Features:
Smart Material Processing: Handles felt, polyester, TPU, and recycled fabrics (0.5–5mm thickness) with servo-driven feeding and precision pre-heating (80–200°C).
Laser/Hydraulic Cutting: ±0.1mm accuracy for intricate designs (perforations, serrated edges) and rapid mold switching (<5 mins).
AI Vision Inspection: 5K cameras + deep learning algorithms detect defects (99.5% accuracy), ensuring zero-defect output.
IoT Integration: Real-time monitoring of OEE, energy use, and predictive maintenance via cloud-based dashboards.
Media Contact: https://www.hst-plasticmachinery.com/hiadmin.php?c=index
Name:Nancy Bao
Company Name:Qingdao Haosaite Plastic Machinery
Phone Number/Wechat:+8615854298193
Email Address:suji@haosaite.com
Website:Qingdao Haosaite Plastic Machinery
Arress：NO.398 B-9,Jiaozhou Road Jiaozhou Qingdao City，China
